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引領高端!陰極電泳工藝在高端鋼板彈簧產品涂裝中的應用優勢

作者:遠成股份來源:原創 日期:2018年11月27日 11:41

鋼板彈簧的外觀質量已經成為影響整車銷售和顧客滿意度的重要因素。因此,近年來國內越來越多的整車生產廠家參照歐美汽車裝配標準,對鋼板彈簧涂層的防腐質量提出了新的要求。為了滿足汽車鋼板彈簧更高的質量標準要求,陰極電泳涂裝工藝應運而生,那么陰極電泳工藝較常規涂裝工藝有什么優勢呢?

 

The appearance quality of the leaf spring has become an important factor influencing vehicle sales and customer satisfaction. Therefore, in recent years, more and more vehicle manufacturers in China refer to the European and American automotive assembly standards, and put forward new requirements for the quality of anti-corrosion coating of leaf springs. In order to meet the higher quality standards for automotive leaf springs, cathodic electrophoretic coating process came into being. So what are the advantages of cathodic electrophoresis compared to conventional coating processes?

 

提高鋼板彈簧表面防腐能力

 

Improve the corrosion resistance of the leaf spring surface

普通產品噴漆后掉漆銹漬

 

陰極電泳涂裝工藝大幅度提升了鋼板彈簧的防腐能力。陰極電泳涂層厚度為22~26μm,耐鹽霧性能超過300h,而常規簡易涂裝工藝耐鹽霧時間只有90~150h左右,特別是對出口鋼板彈簧業務來說,海上裝船時間久且天氣狀況難測等情況很容易造成鋼板彈簧生銹掉漆等現象,影響外觀質量和使用壽命,使用陰極電泳涂裝工藝能很好地改善這一狀況。

 

The cathodic electrophoretic coating process has greatly improved the corrosion resistance of the leaf spring. The thickness of Cathodic electrophoretic coating is 22 ~ 26μm, salt spray resistance exceeds 300h, while the conventional simple coating process salt spray time is only about 90 ~ 150h, especially for the export leaf spring business, the sea loading time is long and the weather Unpredictable conditions can easily cause the leaf spring to rust away paint, affect the appearance quality and service life. The use of cathodic electrophoretic coating process can improve this situation.

普通噴漆與陰極電泳噴漆產品對比

 

降低鋼板彈簧生產成本

 

Reduce the production cost of leaf springs

 

陰極電泳工藝雖然增加了動力和烘烤成本,但電泳漆的價格和常規靜電漆相近,且涂料利用率達到95%以上,使油漆成本大幅下降,所以總成本增長不大。

 

Although the cathodic electrophoresis process increases the power and baking costs, the price of the electrophoretic paint is similar to that of the conventional electrostatic paint, and the paint utilization rate is more than 95%, so that the paint cost is greatly reduced, the total cost does not increase significantly.

 

 

減少鋼板彈簧生產污染問題

 

Reducing production pollution of leaf springs

 

陰極電泳涂裝工藝生產過程可以根據鋼板彈簧工藝特性,省去酸洗工序,采用環保型磷化液,同時配合廢水處理措施,從而順利解決電泳的污染問題。

 

Cathodic electrodeposition coating process production process can be based on the leaf spring process characteristics, eliminating the need for pickling process, using environmentally friendly phosphating solution, and the wastewater treatment measures to successfully solve the problem of electrophoresis pollution.

 

遠成股份陰極電泳線車間

遠成股份陰極電泳線車間

遠成股份陰極電泳線車間

江西遠成股份全自動板簧陰極電泳線已經于2017年底正式完成總裝并批量投產,這標志著遠成股份不僅在鋼板彈簧生產總量上力爭上游,鋼板彈簧產品防腐能力也已達到國內一流水平。遠成股份也將以陰極電泳生產線投產為契機,全面推進工藝裝備更新、生產線調整、技術對標等系列工作,促進產品各項性能指標得到全面的提升,堅信屆時將會有更多的商用車廠商慕名而來,遠成集團的未來必將更加的輝煌!

Jiangxi Yuancheng automatic leaf spring cathodic electrophoresis line has been officially completed and put into mass production at the end of 2017, which means Yuancheng not only strive for the total production volume of leaf springs, but also for the first class level in corrosion resistance of leaf spring products. Yuan Cheng Group will also take this opportunity to comprehensively promote the process equipment update, production line adjustment, technology benchmarking and other series of work, we firmly believe that there will be more commercial vehicles become our partners, the future of Yuancheng Group will surely be even more brilliant!

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